INTRODUCTION

ELECTRO SUSPENSION MAGNET

Electro magnets are engineered for use in high volume and deep burden applications. Their primary advantages are their "deep reach" and the ability to be turned on and off. Mounted over a vibratory bed or belt conveyor, these magnets set the industry standard for strength.

SUSPENSION ELECTRO MAGNET:

Electro Suspension Magnet consisting of aluminum or copper wound coils immersed in a transformer oil (for prevention of overheating or shorting) or air-cooled for extreme or dusty environments.All electro suspension magnet comes along with control panel. Operating heights up to 150 mm to 450 mm are available. Manually cleaned magnets can be supplied with a stripper mechanism. No power consumption, virtually maintenance free.

OPERATION:

The ERBM Series magnet is a powerful oil-cooled electromagnetic plate magnet, suspended over the conveyed product stream. The magnet should be located in an area on the production line that allows easy access for proper maintenance of the magnet and it should be operated in an area where no intregal parts of the conveying system can become magnetized; such as idler rollers, pulleys or belt support plates.

Manual Clean (MC) units must be periodically turned off in order to discharge iron accumulated on the face of the magnet. They are suitable for applications where only occasional tramp iron is expected. These magnets are usually suspended from a travelling trolley so that they can be swung clear of the conveyor before the iron is released.

Self-Clean (SC) Suspended Electromagnets provide continuous, automatic removal of tramp iron and feature a heavy-duty belt, a channel frame for supporting the pulleys, adjustable belt take-up and drive. They are recommended where a large amount of tramp iron is expected or where there may be limited access to the magnet for cleaning purposes.

MAIN FEATURES:

  • Rugged-all-welded construction can efficiently prevent the coil from erosion of moisture, dust and harmful gas. Good environment and climate suitability, safe and reliable in operation and convenient maintenance.
  • The magnetic circuit is designed in optimization with deeper permeability,and its geometrical figure in the space magnetic field shaped semi-sphere so that will produce much stronger magnetic force compared with the other wares.
  • Field winding coil treated by vacuum desiccation and filled with special packing material to improve its mechanical and electrical performances and keep a long service life.
  • Easy to form a complete set with other equipments to meet the different requirements under all kinds of circumstances.The relevant commutating equipments have complete functions available.

OPTIONS:

  • Stainless steel wear plates.
  • Turnbuckles.
  • Volt Meters.
  • Amp meters.
  • Line fuses.
  • Disconnect switch.

SUSPENDED PERMANENT MAGNET

Star Trace Suspended Permanent Magnets are designed for high separation performance in over-the- belt conveyor applications. These heavy duty permanent magnets incorporation all welded construction are particularly effective in removing tramp metal in high volume applications.

Produces strong magnetic field attraction. The separator body adopts rare earth permanent magnetic materials featuring high remanence, high coercivity and high magnetic energy as magnetic source. The magnetic property is persistent with high temperature stability.

The magnetic steel is chosen from the national famous magnetic material enterprise (national inspection-exempted product) with high purity material and advanced manufacturing process to ensure the magnetic property will not affected by ambient temperature and mechanical vibration.

The magnetic material is electroplated on the surface, and assembled with particular clamp by special man, to minimize the difference and make strict anticorrosion treatment. This series links up with transportation equipments such as all types of belt conveyers, vibration conveyers and charging pipelines to form a complete set to remove the iron magnetic materials under weight of 0.1~0.5kg mixed among the non-magnetic materials to ensure normal & safe operation of the next-step equipment (such as muller, crusher, etc.).

This series of products are widely applied for cement industry, power industry, ore industry, ceramic industry, non-metallic ore industry, metal industry, chemical industry, glass industry, paper-making industry, building industry, sugar refining industry, pharmaceutics industry, food industry and so on. This product series can run under adverse environments without failure for a long time.


APPLICATIONS

Electro magnets are engineered for use in high volume and deep burden applications. Their primary advantages are their "deep reach" and the ability to be turned on and off.

Suspension Electro Magnet

Suspension Electro Magnet

ELECTRO SUSPENSION MAGNET

Reliable Tramp Iron Removal from Fast-Moving Conveyors in Processing Industries for:

  • Purification of Product or Ingredient for Higher-Quality End Products (e.g., foundry sand, glass cullet, grain, food products and chemicals).
  • Protection of Processing Equipment (e.g., crushers, pulverizers, conveyor belts and screens).
  • Reclamation of Ferrous or Non-Ferrous Material (e.g., open hearth and blast furnace slag, incinerators and garbage plants).
  • Salvage of Valuable Items (e.g., tools, cutter bits and machinery parts).

SUSPENDED PERMANENT MAGNET

  • Cement industry.
  • Power industry.
  • Ore industry.
  • Ceramic industry.
  • Non-metallic ore industry.
  • Metal industry.
  • Chemical industry.
  • Glass industry.
  • Paper-making industry.
  • Building industry.
  • Sugar refining industry.
  • Pharmaceutics industry.
  • Food industry.

Typical Applications are:

  • Removal of ferrous materials in mining operations.
  • Separation of ferrous contamination in quarries.
  • Magnetic extraction of ferrous particles in wood processing.
  • Recover ferrous metal in waste management process.

FEATURES

Electro magnets are engineered for use in high volume and deep burden applications. Their primary advantages are their "deep reach" and the ability to be turned on and off.

ELECTRO SUSPENSION MAGNET

The following are the features of Suspension Magnet:

  • Non-combustible coolant.
  • Internal expansion tank.
  • Insulated copper/Aluminium coils.
  • Heavy duty impact plate.
  • Stainless steel angled cleats.
  • Steel dust enclosures for magnet installations in dusty locations.
  • Rugged-all-welded construction can efficiently prevent the coil from erosion of moisture, dust and harmful gas. Good environment and climate suitability, safe and reliable in operation and convenient maintenance.
  • The magnetic circuit is designed in optimization with deeper permeability,and its geometrical figure in the space magnetic field shaped semi-sphere so that will produce much stronger magnetic force compared with the other wares.
  • Field winding coil treated by vacuum desiccation and filled with special packing material to improve its mechanical and electrical performances and keep a long service life.
  • Easy to form a complete set with other equipments to meet the different requirements under all kinds of circumstances.The relevant commutating equipments have complete functions available.

SUSPENDED PERMANENT MAGNET

  • Permanent magnet field.
  • No electrical hook ups.
  • Compact design.
  • Heavy duty impact plate.
  • Stainless steel angled cleats.

Options:

  • Stainless steel plates.
  • Turn buckles.
  • Easy clean stripper pan.
  • Suspension kit for fixed mounting to conveyor frame.

Selection:

Selection this type magnetic separator depends on the

  • Feed material.
  • Size.
  • Feed depth.
  • Depends on width and speed of your belt conveyor.

Specification

ELECTRO SUSPENSION MAGNET

STR Model Magnet Dimensions mm Magnet Height mm Magnet Voltage VDC Magnet Wattage Approx Weight Kgs
STR 241 600 X 600 550 115 1650 430
STR 301 750 X 750 650 115 2700 700
STR 361 900 X 900 500 115 3800 1050
STR 422 1050 X 1050 550 230 5000 1600
STR 482 1200 X 1200 600 230 6600 2250
STR 542 1350 X 1350 650 230 8000 3150
STR 602 1500 X 1500 750 230 10000 4000
STR 662 1650 X 1650 800 230 12250 5200
STR 722 1800 X 1800 800 230 14500 7250
STR 782 2000 X 2000 900 230 17000 9100

SUSPENDED PERMANENT MAGNET

Model No Belt width(mm) Suspension height(≤mm) Materials Thickness(≤mm) Weight(kg) Belt speed(≤m/s) Overall dimension(mm)
A B C
STPS-115 400 125 60 115 4.5 400 300 230
STPS-65 400 75 30 65 4.5 400 250 140
STPS-206 500 150 90 206 4.5 500 350 260
STPS-96 500 100 50 96 4.5 500 260 160
STPS-295 600 175 120 295 4.5 600 450 280
STPS-158 600 130 60 158 4.5 600 350 180
STPS-450 650 200 150 450 4.5 650 600 300
STPS-450 650 200 150 450 4.5 650 400 300
STPS-680 800 250 200 680 4.5 950 950 380
STPS-550 800 200 150 550 4.5 800 600 300
STPS-1180 1000 300 250 1180 4.5 1100 1000 380
STPS-1670 1200 350 300 1670 4.5 1300 1340 420
STPS-2350 1400 400 350 2350 4.5 1500 1500 420
STPS-2850 1600 450 400 2850 4.5 1750 1750 460

Contact Star Trace

Corporate Headquarters

STAR TRACE SOLUTIONS PVT. LTD.,Chennai
Mr. P. R. Maheswaran
No: 48, TVK Street,
Redhills, Chennai - 600 052,
Tamil Nadu, India.